Toll Free: (888) 218-2260
Phone: (570) 668-0320
Fax: (570) 668-5093
Email: sales@remalymfg.com
Toll Free: (888) 218-2260
Phone: (570) 668-0320
Fax: (570) 668-5093
Email: sales@remalymfg.com
Perforated Metal Screen Services:
Vibrating, Revolving & Hammermill
Request Information
[click images to enlarge]
We are well-equipped to fabricate metal screens for sizing and grading all kinds of materials, specializing on screens used in connection with the preparation of Anthracite and Bituminous Coal as well as sand, gravel and stone.
Precision Built Perforated Metal Screens for Industrial Processing
Remaly Manufacturing produces high performance perforated metal screens engineered for material sizing, grading, filtering, and separation across demanding industrial environments. Our screens support vibrating, revolving, and hammermill equipment used in mining, aggregates, coal preparation, food processing, and general manufacturing. Each screen is produced with controlled punching accuracy, uniform hole geometry, and consistent material performance to ensure predictable results during high load, high impact operation.
Manufacturing Capabilities for Complex Screen Requirements
Our facility is equipped with perforating presses, CNC punches, roll formers, brakes, shears, and welding equipment to support a wide range of screen configurations. We fabricate flat, curved, cylindrical, and custom shaped screens in both light and heavy gauges. Material options include stainless steel, galvanized steel, aluminum, brass, bronze, copper, Monel, abrasive resistant alloys, and specialty metals. Plastic and hardboard screens are also available for non metal applications.
Remaly supports prototype development, short run production, and high volume manufacturing. First article inspection and in house quality control ensure that each screen meets dimensional, structural, and performance requirements. Secondary operations such as powder coating, anodizing, painting, cleaning, and degreasing are available to support downstream processing and environmental conditions.
Specialty Features for Enhanced Screening Efficiency
Remaly’s patented “W Dent” feature improves material distribution across the screening surface. The formed riffles guide material outward rather than toward the center, increasing screening efficiency and reducing wear. This design also enhances plate rigidity, minimizing sag and extending service life. The turning and rolling action created by the riffles exposes more material to the screening surface, improving throughput and consistency.
Applications Across Multiple Industries
Our perforated screens are used in vibrating equipment, revolving drums, hammermills, grading systems, washing systems, and filtration units. Industries served include mining, quarries, petrochemical, food processing, automotive, pharmaceuticals, HVAC, transportation, material handling, government, healthcare, and OEM manufacturing. Screens can be produced with custom margins, bolt hole layouts, and end patterns based on customer drawings or supplied specifications.
Engineering Support and File Compatibility
We accept .dxf files and other common drawing formats. Customers may provide complete design files or collaborate with our engineering team to develop screen layouts, hole patterns, and mounting configurations. Material thicknesses from 22 gauge up to 1/4" can be perforated, and products can be formed into a wide range of shapes and sizes.
FAQs
What Types of Screens Do You Manufacture?
We produce vibrating screens, revolving screens, hammermill screens, cylindrical screens, filter screens, and custom configurations for industrial processing.
What Materials Are Available for Perforated Screens?
Options include stainless steel, galvanized steel, aluminum, brass, bronze, copper, Monel, abrasive resistant alloys, plastics, and hardboard.
Can You Support Prototype and High Volume Production?
Yes, we support prototype development, short run orders, and high volume production with consistent quality control.
What File Types Do You Accept for Custom Designs?
We accept .dxf files and other common formats for custom screen layouts, bolt hole patterns, and fabrication requirements.
Products and Services
Specifications
Perforated Vibrating Screens - Standards
Perforated Revolving Screens - Standards
Available Materials
Secondary Operations
Production Volume
Quality Control Practices
In-house Equipment List
Our facility contains:
- Perforating Presses
- CNC Punches
- Brakes
- Bolt Hole Punches
- Parts Leveler
- Roll Formers
- MIG, TIG, STICK Welding Equipment
- Shears
Applications
- Revolving Screens
- Vibrating Screens
- Hammermill Screens
- Food Processing Screens
- Heavy Medium Screens
- Architectural Screens
- Grading & Washing Screens
- Coal, Coke, Gravel & Sand Screens
- Wood Screens
- Cylindrical Screens
- Filter Screens
- Grizzly Screens
- Mining Screens
- Partition Screens
- Acoustical Screens
Industries Served
- Mining
- Quarries
- Food Processing
- Petrochemical
- Automotive
- Material Handling Equipment
- Pharmaceutical
- HVAC
- Military
- Local
- State
- Federal Government
- Foundries
- Transportation
- OEM
- Hospitals & Healthcare
- Institutional
- Prisons
- Nursing Homes
Preferred Design Drawing File Types
Thickness of Metals
- Quantity - State the number of Perforated Screen Plate of the same thickness, width, length, perforation and bars.
- Thickness - Specify in inches or gage number.
- Steel - Use the U.S. Std. Ga. Table.
- Stainless Steel - Use the U.S. Std. Ga. Table.
- Monel - Use the U.S. Std. Ga. Table.
- Brass, Copper, Muntz Metal & Aluminum -Use B&S Ga. Table.
- Metal Type - State the kind of metal required. Steel plate: a minimum of .20 C and a minimum of .40 Mn shall be used. Abrasion resisting (AR) steel plate; a min. of .35 C and a min. of 1.20 Mn.
- Width - The "width" is the dimension at right angles to the flow of the material. Specify the overall width. If hook flanges are required, specify: "width (measured outside the hook flanges)." Tolerance of the width: plus 0" minus 1/4".
- Length - The "length" is the dimension of the Perforated Screen Plate that is parallel to the flow of material being screened. Specify the overall length. Tolerance of the screen length: plus 0" minus 1/4".
- Perforation Size & Shape - Click here for perforations that are available.
- Arrangements of Perforations - Staggered arrangement (600 pattern) is the standard. Perforations are normally staggered in the direction of the flow of the material being screened.
- Bars - The "bar" is the metal between perforations and is measured at the point where perforations are closest. Specify the width of the bar.
- Method of Attaching Perforated Screen Plate to Vibrating Screens:
- Hook Flanges - For standard "tension-type" vibrating screens, specify "Hook Flanges"(Click Here).
- Bolted to Frame of Vibrating Screen - If the
- Perforated Screen Plate is to be bolted, submit sketch showing location, size and type of the bolt holes.
- Also specify the width of blank margins on the sides and the ends of the Perforated Screen Plate.
- Crowned Screens - If a screen plate is to be "crowned", state the amount of the crown measured at the centerline. Unless otherwise specified, the standard crown for screens 1/16" thick and heavier will be furnished as follows: For 3' or 4' wide vibrating screens -1/2" crown. For 5' wide vibrating screens -3/4" crown. For 6' wide vibrating screens and wider -1" crown.
- Other Information:
- For slotted perforations - specify whether the long dimension of the slot is parallel with the width or length of the Perforated Screen Plate.
- If the screen is to be "corrugated" to distribute or retard the flow of material, so specify.
- For screens requiring "skid bars" to scalp off oversize material, specify bar size and location. Include make, model and size of vibrator.
- Clamp Bars (Skirt Boards) - Can be supplied as a standard item or custom to your requirements with or without round or square holes.
- Quantity - State the number of screen sections required (see illustration above).
- Thickness - Specify in inches or gage number.
- Steel - U.S. Std. Ga. Table Revised 11/42.
- Monel - U.S. Std. Ga. Table
- Stainless Steel - U.S. Std. Ga. Table
- Brass, Muntz, Aluminum - B&S Ga. Table
- Metal Type - State the kind of metal required. Steel plate: a minimum of .20 C and a minimum of .40 Mn shall be used. Abrasion resisting (AR) steel plate: a min. of .35 C and a min. of 1.20 Mn.
- Diameter - Specify the exact outside diameter or the exact inside diameter of the Perforated Screen Section in inches.
- Length - Specify the length of the screen section (see illustration above). Tolerance of the length of the screen: plus 0" minus 1/4".
- Perforated Size & Shape - See Page 4 for perforations that are available.
- Arrangements of Perforations - Staggered arrangement (600 pattern) is standard for Perforated Screen Plate when used on revolving screens.
- Bars - The "bar" is the metal between perforations and is measured at the point where perforations are closest. Specify the width of the bar.
- Segments - Specify the number of segments to each section. (See illustrations above).
- Method of Assembling Perforated Screen Plate Segments to Make Sections and/or Cylinders
- Butt Joints - Not Fastened.
- Butt Joints - Standard Clips.
- Butt Joints - Standard Straps.
- Lap Joints -The std. lap joint is 11/2" to 2" (minimum lap 11/2").
- Other Information - If bolt holes for mounting to frame or specific margins are required, submit a sketch.
- If slotted perforations are required and the arrangement of slots is important, indicate whether the long dimension of the slots is parallel to the length of the screen section or is parallel to the circumference of the screen section.
Perforated Metal Screens - The Remaly Patented "W" Dent Feature
Industrial Perforators Trade Practices
When the material flows in a heavy body over these screens the riffles produce a turning and rolling effect which brings the top and middle of the flow in contact with the screening surface before being discharged.
We would respectfully request that in making inquiries or placing orders for perforated plates or sheets that complete information be given with every order, and if possible furnish a rough sketch or drawing showing location of bolt holes on sides and ends as well as blank margins if any.
- Description of Goods Sold - Perforated material furnished shall be described only by Remaly Manufacturing Company quoted specifications and/or drawings and any required change or deviation therefrom may be subject to quoted prices revision. Unless otherwise specified, the industry standard specifications shall prevail as described from time to time in bulletins published by the Industrial Perforators Association, Inc.
- Quantity Prices - Price differentials indicated for varying quantities of the same item result from savings in the cost of material, purchasing, manufacture, sale or delivery.
- Packing - Packing will be furnished in accordance with the perforating industry standard specifications.
- Sales, Use and Other Taxes - The Buyer shall pay or reimburse Remaly for any sales, use, excise, occupational, or other tax arising directly or indirectly from this sale transaction or the performance thereof, or from the use by any person of the perforated material sold.
- Over-runs and Under-runs - Unless exact quantities are specified, all quoted prices are based on the Buyer accepting and paying on the basis of over-runs or under-runs on each individual item, not exceeding 10% of the quantities requested.
- Transportation/Delays - All prices and deliveries are F.O.B. Tamaqua. The Buyer should specify type of carrier and routing. In the absence of such specifications, Remaly will use its best judgment but shall not be liable for any delays or excessive transportation charges resulting from our selection. Remaly shall not be liable for loss or damage due to delay in manufacture resulting from any cause beyond our control including but not limited to; compliance to regulations, orders or instructions from any state, federal or municipal government, acts of God, acts of civil or military authority, fires, strikes, factory shutdowns, or delays due to causes beyond the company's reasonable control.
- Patent Infringements - The Buyer shall save the Seller harmless from all loss, damage, or liability including attorney's fees arising out of manufacture of any patented device or part thereof, the patents for which the Seller does not own or control.
- Quotations-Acceptances - Quotations are effective for 30 days from the date of issuance. Acceptance of this quote is expressly limited to the Terms and Conditions of this quotation and the rights of the parties shall be governed exclusively by the Terms and Conditions hereof.
- Warranty - Remaly Mfg. Co. Inc. warrants the supplied material against defects in workmanship for a period of thirty (30) days after receipt of order. The obligation under this warranty shall be limited to repairing or reworking F.G.B. Seller's plant, or allowing credit at Seller's option, provided the Buyer gives the Seller prompt notice of the defect during the warranty period.
Toll Free: (888) 218-2260
Phone: (570) 668-0320
Fax: (570) 668-5093
Email: sales@remalymfg.com
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