Remaly Manufacturing logo
Remaly Manufacturing factory

Toll Free: (888) 218-2260
Phone: (570) 668-0320
Fax: (570) 668-5093
Email: sales@remalymfg.com

Toll Free: (888) 218-2260
Phone: (570) 668-0320
Fax: (570) 668-5093
Email: sales@remalymfg.com

Custom Metal Fabrication Services

Request Information

W-Dent-Screen
W-Dent-Screen

W-Dent-Screen

Custom Perforated Metals
Custom Perforated Metals

Custom Perforated Metals

Standard Perforation Table
Standard Perforation Table

Standard Perforation Table

Common Segment Sizes Table
Common Segment Sizes Table

Common Segment Sizes Table

Custom Perforated Metals
Custom Perforated Metals

Custom Perforated Metals

Perforating hints and tips
Perforating hints and tips

Perforating Hints and Tips

Decimal Equivalents Table
Decimal Equivalents Table

Decimal Equivalents

Material Gauge Table
Material Gauge Table

Material Gauge Table

[click images to enlarge]

We are a rapid response manufacturer of high quality perforated metals and custom fabrications, specializing in design and delivery of low volume orders or prototypes. Our capabilities include value added operations such as rolling, bending, shearing, welding and notching on both ferrous and non-ferrous metals. Design and drafting assistance available. Although Remaly was originally established to serve the anthracite coal and quarry industries, we also specialize in the unique requirements of acoustical applications, architectural concepts and artistic displays.

Material Behavior Across Fabrication Processes

Different metals respond uniquely to forming forces, heat input, and cutting methods. Stainless steel and aluminum require controlled handling to avoid distortion, while carbon steel and abrasion resistant alloys demand stable tooling and predictable force distribution. Material thickness influences bend radius, weld penetration, and edge quality, making proper process selection essential for maintaining structural integrity. Fabrication workflows must account for springback, thermal expansion, and surface sensitivity to ensure that each part meets its intended performance requirements. These considerations support reliable production of tanks, enclosures, platforms, chutes, and other custom assemblies.

Dimensional Accuracy and Process Integration

Accurate fabrication relies on calibrated equipment, consistent tooling, and controlled sequencing of operations. Press brakes, shears, roll formers, and punching systems must maintain alignment to achieve repeatable results across varying material types and thicknesses. Precision in cutting and forming reduces the need for rework and supports efficient welding and assembly. For perforated or multi component projects, maintaining consistent margins, hole patterns, and bend locations is essential for proper fit and function. Integrated quality checks help verify that each stage of fabrication meets project specifications before moving to the next operation.

Secondary Finishing and Assembly Support

Fabricated components often require finishing processes to improve durability, appearance, or corrosion resistance. Powder coating, anodizing, painting, and cleaning help prepare parts for installation or final assembly. Surface preparation ensures proper adhesion and consistent finish quality, while inspection practices confirm that dimensional and structural requirements have been met. These secondary operations allow fabricated parts to move directly into service in industries such as food processing, transportation, material handling, and architectural construction.

FAQ

How Do Material Types Influence Fabrication Methods?

Different metals respond to forming, cutting, and welding in distinct ways, making material selection an important factor in determining bend radius, heat input, and overall process strategy.

What Determines the Accuracy of a Fabricated Component?

Accuracy depends on calibrated equipment, consistent tooling, controlled sequencing of operations, and inspection practices that verify dimensions throughout the fabrication process.

Can Fabricated Parts Be Customized for Specific Applications?

Yes. Dimensions, material grades, surface finishes, and fabrication methods can be tailored to meet the functional and environmental requirements of each project.

How Do Secondary Finishes Improve Component Performance?

Coatings and surface treatments help protect against corrosion, enhance appearance, and prepare parts for installation or assembly.

Custom Metal Fabrication Capabilities

Available Materials

All Grades of heat treated & abrasive resistant Stainless Steel, Galvanized Steel, Carbon Steel, Steel, Brass, Bronze, Monel, Copper, Aluminum and other materials are available.

Thickness of Metals

We fabricate sheet metal from thin gage through heavy plate in all shapes and sizes. Based on the process, we can handle different thicknesses and sheet sizes:
  • Bending & Forming - We can bend or form up to 12' long thin gage material thru 1/2" plate. Our press brakes can accommodate 12' long material in any bendable grade.
  • Shearing & Sawing - We shear material from thin gage thru 1/2" plate. Our saw can accommodate most materials and various thicknesses.
  • Machining & Punching - We custom punch material from thin gage thru 1/4" plate. We can handle custom punching and margins per your request.
  • Welding - We fabricate material from thin gage thru heavy plate.

Production Volume

We can accommodate the creation of prototypes up to high volume runs.

In-house Equipment List

We use modern press brakes and shears and roll forming equipment to produce accurate quality parts. Our facility contains:
  • Perforating Presses
  • CNC Punches
  • Brakes
  • Bolt Hole Punches
  • Parts Leveler
  • Roll Formers
  • MIG, TIG, STICK Welding Equipment
  • Shears

Applications

  • Custom Tanks
  • Countertops
  • Assemblies
  • Food Service Equipment
  • Transportation Equipment
  • Recycling Receptacles
  • Animal Cages
  • Material Handling Equipment
  • Coal & Ore Handling Buckets
  • Stainless Steel Carts
  • Steel Decking
  • Sheet Metal Enclosures
  • Steel Decking
  • Steel Hoppers
  • Steel Chutes
  • Custom Platforms
  • Stainless Steel Sinks

Industries Served

  • Mining
  • Quarries
  • Food Processing
  • Petrochemical
  • Automotive
  • Material Handling Equipment
  • Pharmaceutical
  • HVAC
  • Military
  • Local
  • State
  • Federal Government
  • Foundries
  • Transportation
  • OEM
  • Hospitals & Healthcare
  • Institutional
  • Prisons
  • Nursing Homes

Secondary Operations

  • Powder Coating
  • Anodizing
  • Painting
  • Parts Cleaning & Degreasing

Preferred Design Drawing File Types

We accept .dxf files and other formats. We perforate and fabricate to your drawing design concept or our own.

Quality Control Practices

First article inspection and in-house quality control. We will not be satisfied until you are. Satisfying customers since 1865.
Remaly Manufacturing Company is a rapid response manufacturer of high quality perforated metals and custom fabrications, specializing in design and delivery of low volume orders or prototypes. Our capabilities include value added operations such as rolling, bending, shearing, welding and notching on both ferrous and non-ferrous metals. Design and drafting assistance are available. We also specialize in the unique requirements of acoustical applications, architectural concepts and artistic displays.
Remaly Manufacturing Company, Inc.
Toll Free: (888) 218-2260
Phone: (570) 668-0320
Fax: (570) 668-5093
Email:
sales@remalymfg.com

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